An Automatic CW T/R System for Vintage Stations
by Greg Latta, AA8V
AC Wiring

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AC Wiring:
AC power comes in through the line cord. The white neutral wire goes to one side of the pilot light, and one side of the V+ power transformer, AC outlet, and 120V control relay. The black hot wire goes through the power switch to the other side of the V+ power transformer and one terminal of the 12V timer relay NO contacts. When the timer circuit closes the timer relay contacts, AC is applied to the other side of the AC outlet and control relay coil, turning both on.

AC Wiring
Click On Any Section of the Schematic
Below for Information on That Part of the Circuit:

AC Wiring Schematic V+ Power Supply To Timer Circuit Output Transistor Timer Relay Timer Relay Control Relay AC Outlet V+ Power Supply Pilot Light Power Switch Line Cord

Operation:
AC power comes in through the line cord. The white neutral wire goes to one side of the pilot light, and one side of the V+ power transformer, AC outlet, and 120V control relay. The black hot wire goes through the power switch to the other side of the V+ power transformer and one terminal of the 12V timer relay NO contacts. When the timer closes the timer relay contacts, AC is applied to the other side of the AC outlet and control relay coil, turning both on.

Line Cord:
The line cord should be of the grounded type. The supply draws very little current, so just about any grounded cord can be used.

Power Switch:
The power supply draws so little power that just about any switch that can handle 120V can be used. I used a small toggle switch with a rating of about 1A.

Pilot Light:
I used a 120V green neon pilot light that already included the correct dropping resistor. The pilot light is on the front panel.

V+ Power Supply:
Information on the V+ power supply can be found on the power supply page.

12V Timer Relay:
The 12V timer relay is controlled by the timer circuit. When the timer circuit activates the relay, the contacts close and apply AC power to the control relay and the AC outlet. The relay contacts should be able to handle 1A at 120V AC.

AC Outlet:
When the timer relay is activated, the AC outlet is turned on. Any item plugged into the outlet, such as an antenna changeover relay, is then activated. Current should be limited to 1A. I used an outlet that snaps into the back panel. However, if you lack such an outlet, you can cut the end off of an extension cord, pass it through a rubber grommet or cord strain relief in the back panel, and use it instead of the outlet.

120V Control Relay:
When the timer relay is activated, the control relay is activated, and the state of the various contacts on the relay is changed.

My relay was a 4PDT (4 Pole Double Throw) relay. I only used three of the poles. I wired the normally closed (NC) contacts of one pole to an RCA jack marked NC on the back panel. This was then wired to the mute connection on my receiver. In receive mode, this jack is shorted to ground, activating the receiver. When the control relay is activated, the connection to ground is broken, and the receiver is muted.

I wired the normally open (NO) contacts of another pole to an RCA jack marked NO on the back panel. In receive, the jack is open. When the relay is activated, this jack is then shorted to ground, activating whatever is plugged into it.

The normally open (NO) contacts of a third pole are used to apply AC to the 120V AC outlet. When the relay is activated, the outlet, and whatever is plugged into it (such as an antenna changeover relay), is activated.

1N4002 Relay Surge Protective Diode:
When a relay is shut off, a voltage spike occurs that can damage the transistor driving the relay. The diode across the relay dissipates this voltage spike.


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